Custom Boat Manual

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Cape Dory 36

Built 1978–1990 by Cape Dory Yachts (East Taunton, MA)

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About the Cape Dory 36

Researched from public sources for this model. Any individual boat may have been modified or repowered — confirm before relying on any figure.

Cape Dory 36
Photo: Russeasby, CC BY-SA 3.0 via Wikimedia Commons · licence (upscaled)
Built
1978–1990
Builder
Cape Dory Yachts (East Taunton, MA)
Designer
Carl Alberg
Length
36.12 ft
Waterline
27 ft
Beam
10.67 ft
Draft
5 ft
Displacement
16,100 lb
Ballast
6,050 lb
Hull / keel
full keel
Rig
cutter
Propulsion
inboard
Water
132 gal
Number built
166
Bow thruster
not fitted
Stern thruster
not fitted
Steering
pedestal cable · Edson
Tank capacities — where the figures come from
  • Fuel unknown
    “163 L (43 US gal)” — search excerpt, sailcentral.com · “43 gallons of fuel” — search excerpt (1986), boattrader.com · “a 53 gallon tank (Model # 53 cd 53)” — search excerpt, capedory.org · “was indeed 53 gallons” — search excerpt, capedory.org
    Spec sites and listings say 43 US gal, but two separate owners' threads on the association forum report the original tank under the cabin floor is 53 gal, one from the tank maker's model number (Florida Tank 53 CD 53), one by measurement. The published 43 may be a usable or brochure figure; no brochure could be checked.
  • Water 132 gal
    Spec sites give 500 L / 132 US gal. Listings of individual boats say 100, 95 and 90 gal (the last in replacement poly tanks), so real boats may carry less; no builder source could be checked.
  • Holding unknown
    “a 35-gallon holding tank” — search excerpt (1986), boattrader.com · “a 24-gallon holding tank” — search excerpt (1988), boattrader.com · “Holding: 25 gallons in fiberglass tank” — search excerpt (1984), yachtworld.com
    Listings only (24-35 gal); holding tanks on boats this age are often replaced.
  • Water heater unknown (Raritan)
    “Ours has a Raritan 6 gal and I'm in the process of removing it” — search excerpt, capedory.org
    One Cape Dory 36 on the owners' association forum had a 6 gal Raritan heater (two threads about the same boat). Sailing Magazine's review and Practical Sailor's rebuild series don't mention a factory heater.

Tanks are often replaced or added on older boats — check the tank labels or a survey for yours.

Thrusters and steering — where this comes from
  • Bow thruster not fitted
    No source mentions a thruster, so our earlier figure of none has no source.
  • Stern thruster not fitted
    Nothing was found either way; our earlier figure of none has no source.
  • Steering pedestal cable · Edson
    “Most Cape Dory 36s have wheel steering, and the T-shaped cockpit was designed to accommodate a pedestal and decent-sized” — review, sailingmagazine.net · “CLASSIC PEDESTAL STEERER/TAPERED ... CHAIN & WIRE ROPE KIT W/HARDWARE ... MANGANESE BRONZE QUADRANT” — spec database, edsonmarine.com
    Most boats have an Edson pedestal with chain-and-wire to a bronze quadrant (Edson data sheet); Sailing Magazine says some were built with a tiller. No builder document says whether the wheel was standard or optional.

Thrusters and steering are often replaced — check the units on your boat before ordering parts.

Sources disagree on fuel tank, holding tank — left blank rather than guessed.

A similar boat was later sold as the Robinhood 36.

Engines fitted

Boats of the same model can differ — check which engines yours actually has before ordering parts.

Known problems for this model

No well-sourced problem reports found yet.

Engines & parts

Perkins 4.108 parts: good

Factory standard engine — you entered “Perkins 4-108”

Out of production but very well supported. Trans Atlantic Diesels (TAD) sells complete aftermarket rebuild kits (pistons, liners, rings, bearings, gaskets, valves, guides, seals), heads, blocks, crankshafts, genuine Perkins camshafts, rebuilt injection pumps and injectors, Jabsco/Sherwood raw water pumps, heat exchangers, starters, alternators and elbows, plus rebuilt exchange engines. The Westerbeke 4-107/4-108 family and some industrial engines share the base design.

Parts sources: Trans Atlantic Diesels (TAD), Foley Engines

Common problems (1)
  • Rear main (crankshaft) seal leak engine
    The original rope-type rear seal is notorious for leaking and often starts leaking again a few hundred hours after replacement; Foley sells a nylon/Teflon replacement seal meant to cure it, and owners check the crankshaft sealing surface for pitting.
    foleyengines.com · boatdesign.net · forums.sailinganarchy.com
Maker’s service schedule (13)
Engine oil & filter change
4.108(M) marine
150 hrs or 3 mo
“4.107(M) and 4.108(M) Engines ... Every 150 hours or 3 months (whichever occurs first). Drain and renew lubricating oil” — manufacturer (1973), fujiyachts.net
Fuel filters & water separator
4.108(M) marine
400 hrs or 1 yr
“Every 400 hours or 12 months (whichever occurs first). Renew final fuel filter element.” — manufacturer (1973), fujiyachts.net
Air filter / intake silencer
4.108(M) marine
150 hrs or 3 mo
“Every 150 hours or 3 months (whichever occurs first). ... Clean air intake gauze.” — manufacturer (1973), fujiyachts.net
Drive belts inspect / replace
4.108(M) marine
150 hrs or 3 mo
“Every 150 hours or 3 months (whichever occurs first). ... * Check drive belt tension.” — manufacturer (1973), fujiyachts.net
Valve clearance check / adjust
4.108(M) marine
2,400 hrs
“Every 2,400 hours ... Check and adjust valve tip clearances.” — manufacturer (1973), fujiyachts.net
Injector test / service
4.108(M) marine
2,400 hrs
“Every 2,400 hours ... Service atomisers.” — manufacturer (1973), fujiyachts.net
Transmission fluid change
4.108(M) marine
400 hrs or 1 yr
“Every 400 hours or 12 months (whichever occurs first). ... Change gearbox oil.” — manufacturer (1973), fujiyachts.net
Clean water trap
4.108(M) marine
150 hrs or 3 mo
“Every 150 hours or 3 months (whichever occurs first). ... Clean water trap.” — manufacturer (1973), fujiyachts.net
Check engine for oil and water leaks
4.108(M) marine
150 hrs or 3 mo
“Every 150 hours or 3 months (whichever occurs first). ... Check engine for leakage of oil and water.” — manufacturer (1973), fujiyachts.net
Lubricate dynamo rear bush (where fitted)
4.108(M) marine
150 hrs or 3 mo
“Every 150 hours or 3 months (whichever occurs first). ... Lubricate dynamo rear bush (where fitted).” — manufacturer (1973), fujiyachts.net
Check hoses and clips
4.108(M) marine
400 hrs or 1 yr
“Every 400 hours or 12 months (whichever occurs first). ... Check hoses and clips.” — manufacturer (1973), fujiyachts.net
Drain and clean fuel tank
4.108(M) marine
400 hrs or 1 yr
“Every 400 hours or 12 months (whichever occurs first). ... Drain and clean fuel tank” — manufacturer (1973), fujiyachts.net
Examine and service starter motor, generator etc.
4.108(M) marine
2,400 hrs
“Every 2,400 hours Arrange for examination and service of proprietary equipment, i.e. starter motor, generator, etc.” — manufacturer (1973), fujiyachts.net
Service part numbers (7)
Oil filter
later engines with spin-on filter
Perkins 2654403
“A genuine Perkins 4.108 oil filter - OE Part No. 2654403 ... Fits 4.108 and 4.108M.” — dealer, parts4engines.com · “Filter, Oil late type long 2654403, Length 130mm - 2654403” — dealer, lancingmarine.com
Oil filter
early engines with element-in-canister filter
Perkins 26540154
“A genuine Perkins 4.108 Oil Filter - OE Part No. 26540154” — dealer, parts4engines.com · “Filter, Oil early type 26540154, Length 122mm - 26540154” — dealer, lancingmarine.com
Fuel filter
cartridge-type filter housing (most engines)
Perkins 4326658
Replaces 26561117
Also: Delphi (CAV) 296
“A genuine Perkins 4.108 fuel filter - OE Part No. 4326658 ... supersedes ... 26561117.” — dealer, parts4engines.com · “Fuel Filter (296) Was 26561117 Now 4326658” — dealer, lancingmarine.com
Fuel filter
early engines with bowl-type filter housing
Perkins 30242
“A genuine Perkins 4.108 fuel filter element - OE Part Number 30242 ... fitted to early Perkins 4.108” — dealer, parts4engines.com · “Filter element, Fuel old type 30242, Length 74mm small element - 30242” — dealer, lancingmarine.com
Raw-water impeller
Jabsco raw-water pump (3270, 3370-200 or 9970-200)
Jabsco 1210-0001
“4.107M / 4.108M / LL 9970-200 040 3/4" BSP Flange SK229 3298 1210-0001” — manufacturer, marineengine.com
Raw-water pump kit
Jabsco 9970-200 pump
Jabsco SK229
“4.107M / 4.108M / LL 9970-200 040 3/4" BSP Flange SK229 3298 1210-0001” — manufacturer, marineengine.com
Raw-water pump kit
Jabsco 3370-200 pump (obsolete)
Jabsco SK33
“4.107M / 4.108M / LL 3370-200 ... 9970-200 SK33 3298 1210-0001” — manufacturer, marineengine.com

From the engine maker’s parts lists, or two independent parts dealers. Numbers change with serial number and get superseded — check yours before ordering.

Yanmar 4JH series (4JH, 4JH2/3/4, -E, -TE, -HTE) parts: good

Factory common repower engine — you entered “Yanmar 4JH5E”

Widely used and fully supported by Yanmar dealers and distributors; the mixing elbow is treated as a consumable part.

Parts sources: Mack Boring & Parts (Yanmar distributor), Yanmar USA genuine parts

Common problems (1)
  • Mixing elbow failure exhaust
    The exhaust mixing elbow on 4JH engines pits and fails, sometimes within a few hundred hours; owners treat roughly 1000 hours as a practical life and inspect the elbow-to-manifold joint for salt weeping.
    cruisersforum.com · jeanneau.proboards.com · facebook.com
Maker’s service schedule (18)
Engine oil & filter change
4JH3E / 4JH3(B)E / 4JH3(C)E
150 hrs
“4.3.3 Inspection Every 150 hours. Replace the engine oil and the clutch lube oil. After the second oil change, the engin” — manufacturer, catalina380.org
Replace engine oil filter
4JH3E / 4JH3(B)E / 4JH3(C)E
300 hrs
“4.3.4 Inspection Every 300 Hrs. ... (4) Replacing the Engine Oil and Lube Oil Filter (See 4.3.1(1))” — manufacturer, catalina380.org
Transmission fluid change
4JH3E / 4JH3(B)E / 4JH3(C)E
150 hrs
“4.3.3 Inspection Every 150 hours. Replace the engine oil and the clutch lube oil.” — manufacturer, catalina380.org
Fuel filters & water separator
4JH3E / 4JH3(B)E / 4JH3(C)E
300 hrs
“4.3.4 Inspection Every 300 Hrs. (1) Replacing the Fuel Filter” — manufacturer, catalina380.org
Drain fuel filter (water/dirt)
4JH3E / 4JH3(B)E / 4JH3(C)E
50 hrs or 1 mo
“4.3.2 Inspection Every 50 Hours (or Monthly) (1) Draining the Fuel Filter” — manufacturer, catalina380.org
Raw-water pump impeller
4JH3E / 4JH3(B)E / 4JH3(C)E
1,000 hrs
“Note: The impeller must be replaced periodically (every 1000 hrs.).” — manufacturer, catalina380.org
Air filter / intake silencer
4JH3E / 4JH3(B)E / 4JH3(C)E
300 hrs
“4.3.4 Inspection Every 300 Hrs. ... (5) Cleaning the Intake Silencer” — manufacturer, catalina380.org
Exhaust mixing elbow inspection
4JH3E / 4JH3(B)E / 4JH3(C)E
300 hrs
“Every 300 hrs ... Clean the exhaust/water mixing elbow” — manufacturer, catalina380.org
Drive belts inspect / replace
4JH3E / 4JH3(B)E / 4JH3(C)E
300 hrs
“4.3.4 Inspection Every 300 Hrs. ... (2) Adjusting the Tension of the Cooling Water Pump Driving Belt.” — manufacturer, catalina380.org
Valve clearance check / adjust
4JH3E / 4JH3(B)E / 4JH3(C)E
600 hrs
“4.3.5 Inspection Every 600 Hrs. ... (3) Inspection and Adjustment of Intake/Exhaust Valve Clearance.” — manufacturer, catalina380.org
Injector test / service
4JH3E / 4JH3(B)E / 4JH3(C)E
600 hrs
“4.3.5 Inspection Every 600 Hrs. ... (4) Inspecting and Adjusting the Fuel Injection Spray Condition.” — manufacturer, catalina380.org
Fuel filters & water separator
4JH2E / 4JH2-TE / 4JH2-HTE / 4JH2-DTE
300 hrs
“Replace the element every 300 hours of operation.” — manufacturer, mason44.com
Replace engine oil filter
4JH2E / 4JH2-TE / 4JH2-HTE / 4JH2-DTE
300 hrs
“Oil filter replacement period ... Every 300 hours of engine operation” — manufacturer, mason44.com
Transmission fluid change
4JH2E / 4JH2-TE / 4JH2-HTE / 4JH2-DTE
150 hrs
“Change the oil after the first 50 hours of operation, and every 150 hours of operation thereafter.” — manufacturer, mason44.com
Air filter / intake silencer
4JH2-TE / 4JH2-HTE / 4JH2-DTE (turbo)
300 hrs
“Cleaning and Every 300 hours inspection of air filter” — manufacturer, mason44.com
Turbocharger inspection
4JH2-TE / 4JH2-HTE / 4JH2-DTE (turbo)
150 hrs
“Clean the blower: Everv 150 hours” — manufacturer, mason44.com
Turbocharger disassembly, cleaning and inspection
4JH2-TE / 4JH2-HTE / 4JH2-DTE (turbo)
6,000 hrs or 1 yr
“3 months or 6 months or 12 months or 1500 hours 3000 hours 6000 hours ... Disassembly, cleaning and inspection of entire” — manufacturer, mason44.com
Thermostat: inspect every 500 h; replace every year or 2000 h
4JH2E / 4JH2-TE / 4JH2-HTE / 4JH2-DTE
2,000 hrs or 1 yr
“Replace the thermostat every year or 2000 hours of operation (whichever comes first).” — manufacturer, mason44.com
Service part numbers (11)
Oil filter Yanmar 129150-35170
Replaces 129150-35153
“129150-35170 Oil Filter” — dealer, oldportmarine.com · “Yanmar Oil Filter 129150-35170 Marine Diesel 4JH 4JHE 4JH3” — dealer, dieselitems.com
Fuel filter
non-turbo E models (4JHE, 4JH2E, 4JH3E, 4JH4E)
Yanmar 129470-55810
Replaces 129470-55703
“129470-55810 Fuel Filter” — dealer, oldportmarine.com · “It fits Yanmar 3HM35F, 3JH2E, 4JH3, 4JH4-HTE, 4JH4E, 4JHE, 4TNE84T engines. Cross Reference: 129470-55703” — dealer, deltadieselparts.com
Fuel filter
4JH4-TE / 4JH4-HTE (2007 on)
Yanmar 129574-55711
“Fuel Filter Element 1 129574-55711” — dealer, ellebogen.com · “4JH4-TE/HTE Basic Service Kit ... Fuel filter 129574-55711” — dealer, oldportmarine.com
Raw-water impeller
JH3 and JH4 generation (4JH3, 4JH4-E, -AE, -TE, -HTE)
Yanmar 129670-42531
“Impeller 1 129670-42531 / Impeller Gasket 1 119773-42570” — dealer, ellebogen.com · “Impeller (129670-42531) & O-ring box kit, including face plate screws and lubricant.” — dealer, oldportmarine.com
Raw-water impeller
earlier 4JH and 4JH2 generation
Yanmar 129470-42532
“Impeller 1 129470-42532 / Impeller Gasket 1 24341-000600” — dealer, ellebogen.com · “Replaces: Impeller Numbers 129470-42530 , 129470-42531 , 129470-42532 ... Fits ... 4JHE , 4JH-TE , 4JH2E” — dealer, staycoolpumps.com
Drive belt
4JH2E, 4JH3E, 4JH4-AE; 4JH4-TE before July 2006
Yanmar 25132-004600
“Alternator Belt 1 25132-004600” — dealer, ellebogen.com · “25132-004600 Belt” — dealer, oldportmarine.com
Drive belt
4JH4-E
Yanmar 25152-004300
“Alternator Belt 1 25152-004300” — dealer, ellebogen.com · “25152-004300 Belt” — dealer, oldportmarine.com
Drive belt
4JH4-TE from July 2006 to serial E15601 (also 4JH4-HTE per Sea Sierra)
Yanmar 129671-42280
“Alternator Belt V-Belt 1 129671-42280 July 2006 > / < E15601” — dealer, ellebogen.com · “Alternator Belt for Yanmar 4JH4-TE and 4JH4-HTE (Replaces 129671-42280E, 129671-42280)” — dealer, seasierra.com
Drive belt
4JH4-TE / 4JH4-HTE from serial E15602 (120 A alternator)
Yanmar 129671-77680
“Alternator Belt Flat Belt 1 129671-77680 E15602 >” — dealer, ellebogen.com · “129671-77680 Serp Belt starting s/n # E15602” — dealer, oldportmarine.com
Air filter
all except 4JH4-E
Yanmar 129470-12330
“Air Filter Element 1 129470-12330” — dealer, ellebogen.com · “It fits Yanmar 4JH110, 4JH2-TE, 4JH4-HTE, 4JH4-TE, 4JH80, 4JHE engines.” — dealer, deltadieselparts.com
Thermostat Yanmar 129470-49801
“Thermostat 1 129470-49801 / Thermostat Gasket 1 129795-49551 / 129150-49811” — dealer, ellebogen.com · “compatible with ... 4JH2-E, 4JH2-HTE, 4JH2-TE, ... 4JH3-E, 4JH3-HTE, 4JH3-TE, 4JH4AE, 4JH4-E, 4JH4-TE, ... 4JH-E” — dealer, shop.marinedieselinc.com

From the engine maker’s parts lists, or two independent parts dealers. Numbers change with serial number and get superseded — check yours before ordering.

Volvo Penta D1 / D2 series (D1-13 to D2-75) parts: good

Factory common repower engine — you entered “Volvo Penta D2-40”

Current-generation small Volvo diesels (Perkins-derived per owners). Glow plugs, injectors and filters can be bought cheaper via Perkins and aftermarket sources; stainless replacement exhaust elbows are sold aftermarket.

Parts sources: MarineDustrie, AB Marine Service (exhaust elbow)

Common problems (3)
  • Exhaust elbow / manifold corrosion exhaust
    The cast elbow rots and has a narrow water passage, which lets water back into the manifold and corrode it through where the two meet; an aftermarket stainless elbow is the usual fix.
    sailnet.com · myhanse.com
  • Fuel pump controller failure fuel
    Contamination or failure of the fuel pump controller is listed as one of the most common D1 faults.
    marinedustrie.com
  • Overheating from corroded heat exchanger/manifold cooling
    Corrosion holes in the combined heat exchanger/manifold cause overheating on D1 and D2 engines.
    myhanse.com · facebook.com
Maker’s service schedule (16)
Engine oil & filter change
D2-55 / D2-75 (2006 operator's manual 7747110)
500 hrs or 1 yr
“After that they should be changed every 500 operating hours or at least once a year.” — manufacturer, noshoes-resoled.com
Fuel filters & water separator
D2-55 / D2-75 (2006 operator's manual 7747110)
500 hrs or 1 yr
“Every 500 operating hours or at least once a year, included in Extended Protection” — manufacturer, noshoes-resoled.com
Raw-water pump impeller
D2-55 / D2-75 (2006 operator's manual 7747110)
500 hrs or 1 yr
“Every 500 operating hours or at least once a year, included in Extended Protection” — manufacturer, noshoes-resoled.com
Check idling speed
D2-55 / D2-75 (2006 operator's manual 7747110)
500 hrs or 1 yr
“Every 500 operating hours or at least once a year, included in Extended Protection” — manufacturer, noshoes-resoled.com
Clean the vacuum (siphon-break) valve
D2-55 / D2-75 (2006 operator's manual 7747110)
500 hrs or 1 yr
“Every 500 operating hours or at least once a year, included in Extended Protection” — manufacturer, noshoes-resoled.com
Transmission fluid change
D2-55 / D2-75 (2006 operator's manual 7747110)
200 hrs or 1 yr
“Every 200 operating hours or at least once a year, included in Extended Protection” — manufacturer, noshoes-resoled.com
Lubricate the propeller-shaft seal (reverse-gear installations)
D2-55 / D2-75 (2006 operator's manual 7747110)
200 hrs or 1 yr
“Every 200 operating hours or at least once a year, included in Extended Protection” — manufacturer, noshoes-resoled.com
Check S-drive / reverse-gear corrosion protection (anodes)
D2-55 / D2-75 (2006 operator's manual 7747110)
200 hrs or 1 yr
“Every 200 operating hours or at least once a year, included in Extended Protection” — manufacturer, noshoes-resoled.com
Air filter / intake silencer
D2-55 / D2-75 (2006 operator's manual 7747110)
500 hrs or 2 yrs
“Every 500 operating hours or at least once every two years” — manufacturer, noshoes-resoled.com
Coolant replacement & freeze-point test
D2-55 / D2-75 (2006 operator's manual 7747110)
500 hrs or 2 yrs
“Every 500 operating hours or at least once every two years” — manufacturer, noshoes-resoled.com
Heat exchanger & oil cooler cleaning
D2-55 / D2-75 (2006 operator's manual 7747110)
500 hrs or 2 yrs
“Every 500 operating hours or at least once every two years” — manufacturer, noshoes-resoled.com
Injector test / service
D2-55 / D2-75 (2006 operator's manual 7747110)
500 hrs or 2 yrs
“Every 500 operating hours or at least once every two years” — manufacturer, noshoes-resoled.com
Valve clearance check / adjust
D2-55 / D2-75 (2006 operator's manual 7747110)
500 hrs or 2 yrs
“Every 500 operating hours or at least once every two years” — manufacturer, noshoes-resoled.com
Check S-drive rubber seal (hull/drive); clean folding propeller
D2-55 / D2-75 (2006 operator's manual 7747110)
1 yr
“Least once a year, included in Extended Protection” — manufacturer, noshoes-resoled.com
Replace propeller-shaft seal (reverse-gear installations, workshop)
D2-55 / D2-75 (2006 operator's manual 7747110)
500 hrs or 5 yrs
“Every 500 operating hours or at least every fifth year” — manufacturer, noshoes-resoled.com
Replace S-drive rubber seal between drive and hull (workshop)
D2-55 / D2-75 (2006 operator's manual 7747110)
7 yrs
“Every seventh year” — manufacturer, noshoes-resoled.com
Service part numbers (5)
Oil filter
D1-30, D2-40, D2-50, D2-55, D2-60, D2-75
Volvo Penta 3840525
“p.90 "D1-30, D2-40" block: Oil filter — 3840525” — manufacturer, volvopenta.com · “# Volvo Penta D2-40 … [OIL FILTER] Part Number: 3840525” — dealer, marinepartsexpress.com
Fuel filter Volvo Penta 861477
“p.90 "D1-13, D1-20" block: Fuel filter — 861477” — manufacturer, volvopenta.com · “# Volvo Penta D1-30 … [FUEL FILTER] Part Number: 861477” — dealer, marinepartsexpress.com
Raw-water impeller
D1-13, D1-20, D1-30, D2-40
Volvo Penta 22222936
“p.90 "D1-13, D1-20" block: Impeller kit — 22222936” — manufacturer, volvopenta.com · “IMPELLER KIT … D2-40,D2-40B,D2-40F,D1-30,D1-30B,D1-30F,… D1-13,D1-13B,D1-13F,D1-20” — dealer, volvopentaparts.shop
Raw-water impeller
D2-50, D2-55, D2-60, D2-75
Volvo Penta 21951346
Replaces 3862281, 3855546, 3856039
“p.90 "D2-50, D2-55, D2-60, D2-75" block: Impeller kit — 21951346” — manufacturer, volvopenta.com · “Volvo Penta: 21951346, 3862281, 3855546, 3856039 / … D2-55, D2-75” — dealer, repowermarine.com
Thermostat
D1-13 to D2-75
Volvo Penta 3842015
“# Volvo Penta D1-30 … [THERMOSTAT] Part Number: 3842015” — dealer, marinepartsexpress.com · “Genuine Volvo Penta Thermostat 3842015 D1-13, D1-20, D1-30 D2-40, D2-55, D2-60, D2-75” — dealer, repowermarine.com
Drive belt
D1-13, D1-20, D1-30, D2-40 (alternator / coolant-pump multi-rib belt)
Sources disagree: 21951188 / 21951188 / 21314684
“Part Number: 21951188 … Supersedes: 3812159 … D1-13 (B and F variants) … D2-40” — dealer, marisolmarine.com · “Volvo Penta 21951188 Alternator belt D1-30 D1-30F D1-30B D2-40 D2-40B D2-40F” — dealer, dedieseldokter.nl

From the engine maker’s parts lists, or two independent parts dealers. Numbers change with serial number and get superseded — check yours before ordering.

Steering

Edson — Pedestal chain-and-wire steering parts: good

Edson (New Bedford, MA) still sells service parts: chain-and-wire kits, sprockets, idlers, pull-pull conduit steering and internal pedestal parts, and keeps steering data sheets by boat model, many decades old.

Parts sources: Edson Marine (service parts)

Common problems (3)
  • Old or slack steering wire steering
    Edson advises replacing steering wire about every five years, checking tension with the wheel locked, and inspecting under load annually; owners often find decades-old stiff wire.
    usna.edu · youtube.com
  • Lubrication and fastener checks steering
    Chain, wire, sheaves and pedestal bearings need regular oiling or greasing, and clevis/cotter pins and bolts should be checked monthly to avoid failures.
    usna.edu
  • Replacing engine control cables in the pedestal steering
    Swapping throttle/shift cables inside an Edson pedestal is a common owner job requiring removal of the wheel shaft sprocket pin.
    forums.sailboatowners.com

Edson — Traditional geared steerers (worm / rack-and-pinion) parts: good

Edson says its traditional wheels and geared steerers are still available, now built with modern materials; rack-and-pinion steerers are offered for transom-hung and inboard rudders.

Parts sources: Edson Marine (traditional steerers)

Model sources (5)

sailboatdata.com · capedory.org · practical-sailor.com · sailingmagazine.net · edsonmarine.com

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Other Cape Dory models

Researched from public sources. Spotted an error? The sources are listed above — tell us what they got wrong.