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Tollycraft 48 Motor Yacht (48 Cockpit MY)

Built 1976–1998 by Tollycraft Yacht Corp. (Kelso, WA)

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About the Tollycraft 48 Motor Yacht (48 Cockpit MY)

Researched from public sources for this model. Any individual boat may have been modified or repowered — confirm before relying on any figure.

Illustration of a Tollycraft 48 Motor Yacht (48 Cockpit MY)
Illustration, not a photo of this model. AI-generated illustration of a typical flybridge motor yacht.
Built
1976–1998
Builder
Tollycraft Yacht Corp. (Kelso, WA)
Length
52.83 ft
Beam
15.17 ft
Draft
3.67 ft
Displacement
42,000 lb
Hull
fiberglass
Hull / keel
semi-displacement
Propulsion
inboard
Fuel
600 gal
Water
188 gal
Holding
98 gal
Water heater
12 gal · standard
Generator
standard
Number built
105
Stern thruster
not fitted
Steering
hydraulic
Tank capacities — where the figures come from
  • Fuel 600 gal
    “Fuel Tank Capacity: 600 gal” — broker listing (1981), insidepassageyachtsales.com · “Fuel Tank: 600 Gallons (2271.25 Liters)” — search excerpt (1977), tournamentyachtsales.com
    Listings agree with 600 gal; no builder figure was found.
  • Water 188 gal
    “Water Tank Capacity: 300 gal” — broker listing (1981), insidepassageyachtsales.com · “Fresh Water: 175 Gallons (662.45 Liters)” — search excerpt (1977), tournamentyachtsales.com · “188 gallons of water” — search excerpt (1984), boattrader.com
    Listings range 175-300; no builder figure to settle it. The model ran 1976-86 and 1991-98, so tanks may have changed.
  • Holding 98 gal
    Only one listing repeats our earlier figure; no builder figure was found.
  • Water heater 12 gal · standard
    “12 Gallon Hot Water Heater (standard equipment chart, 48' Motor Yacht column: X)” — brochure (1979), mvjollymon.com · “Hot and cold pressure water systems are standard on all Tollys. Every system includes a 12 gallon hot water heater” — brochure (1979), mvjollymon.com
    The 1979 builder line brochure lists a 12 gal heater as standard on the 48' Motor Yacht; heating method not stated. No builder document was found for later years (the model ran to 1998).

Tanks are often replaced or added on older boats — check the tank labels or a survey for yours.

Thrusters and steering — where this comes from
  • Bow thruster unknown
    The builder's 1979 catalog equipment chart (standard plus some options) has no thruster row, but it isn't a complete option list. One 1976 48 cockpit motor yacht broker listing mentions a bow thruster (a single boat, possibly added later).
  • Stern thruster not fitted
    Absent from the builder's 1979 catalog chart, which isn't a complete option list, so our earlier figure of none is unproven.
  • Steering hydraulic
    “Steering, Hydraulic - X (standard) in the 48' Motor Yacht column” — brochure (1979), mvjollymon.com
    The builder's 1979 catalog lists hydraulic steering as standard. The 1991-98 production run wasn't checked against a later builder list, and no steering maker is named.

Thrusters and steering are often replaced — check the units on your boat before ordering parts.

Built 1976-86 (80 hulls) and again 1991-98 (25 hulls). Solid fiberglass semi-displacement hull with rounded chines and long keel; hull length 48.2 ft, LOA with pulpit 52.8 ft. Standard lower helm and salon deck doors.

Engines fitted

Boats of the same model can differ — check which engines yours actually has before ordering parts.

Generator

standard

“Generator, 12.5 K.W., Diesel (standard equipment chart, 48' Motor Yacht column: X)” — brochure (1979), mvjollymon.com

In 1979 a 12.5 kW diesel generator was standard on the 48 Motor Yacht (optional on the 40 Tri-Cabin and 37 Sedan). Recent listings show replacement sets: an Onan 7.5 kW fitted in 2012 on a 1991 boat, and a new Northern Lights 6 kW on another 1991 boat.

Generators are often replaced or added — check the unit's own plate before ordering parts.

Known problems for this model

No well-sourced problem reports found yet.

Engines & parts

Caterpillar 3208 (NA / T / TA) parts: good

Factory optional engine — you entered “Caterpillar 3208TA”

V8 introduced in the 1970s and discontinued in the late 1990s (Big Bear Engine gives 1999). Naturally aspirated versions run about 210 hp; turbo and turbo-aftercooled versions go up to 435 hp. Cat dealers still supply many genuine parts by serial number, and aftermarket in-frame/overhaul kits (pistons, rings, liners, bearings) are sold by Diesel Pro Power, Highway and Heavy Parts and others; complete remanufactured long blocks are also sold. The block is unsleeved from the factory but can be bored and sleeved during a rebuild.

Parts sources: Diesel Pro Power, Highway and Heavy Parts (Cat 3208), Big Bear Engine Company (3208 long blocks)

Common problems (3)
  • Aftercooler failure flooding the engine (TA models) cooling
    The seawater-cooled aftercooler on turbo-aftercooled 3208s has aluminum parts that corrode; a failure can let seawater into the cylinders. Owners pull, clean, grease and pressure-test aftercoolers every 2–3 years and some replace them on a fixed schedule.
    trawlerforum.com · forums.ybw.com
  • Short life at high ratings / overloading engine
    The higher-rated 3208TA engines last longer when run well below full power and propped so they can reach rated rpm; overheating or running at full load continuously shortens life.
    trawlerforum.com · trawlerforum.com
  • Overheating at high throttle cooling
    Common causes owners check are clogged heat exchangers, thermostats, fouled keel coolers or restricted raw water flow, and faulty temperature senders.
    justanswer.com · facebook.com
Maker’s service schedule (20)
Engine oil & filter change250 hrs or 1 yr
“Every 9000 L (2400 US gal) of Fuel or 250 Service Hours or Yearly ... Engine Oil and Filter - Change” — manufacturer, princessklubben.se
Fuel filters & water separator250 hrs or 1 yr
“Every 9000 L (2400 US gal) of Fuel or 250 Service Hours or Yearly ... Fuel System Primary Filter/Water Separator Element” — manufacturer, princessklubben.se
Raw-water pump impeller250 hrs or 1 yr
“Every 9000 L (2400 US gal) of Fuel or 250 Service Hours or Yearly ... Auxiliary Water Pump - Inspect” — manufacturer, princessklubben.se
Engine pencil zincs50 hrs
“Every 1900 L (500 US gal) of Fuel or 50 Service Hours ... Zinc Rods - Inspect/Replace” — manufacturer, princessklubben.se
Air filter / intake silencer250 hrs or 1 yr
“Every 9000 L (2400 US gal) of Fuel or 250 Service Hours or Yearly ... Engine Air Cleaner Element - Clean/Replace” — manufacturer, princessklubben.se
Valve clearance check / adjust2,000 hrs
“Initial 9000 L (2400 US gal) of Fuel or 250 Service Hours or 1 Year ... Engine Valve Lash - Inspect/Adjust” — manufacturer, princessklubben.se
Coolant replacement & freeze-point test
Cat DEAC / conventional coolant
1,000 hrs or 2 yrs
“Every 36 000 L (9000 US gal) of Fuel or 1000 Service Hours or 2 Years ... Cooling System Coolant (DEAC) - Change” — manufacturer, princessklubben.se
Coolant replacement & freeze-point test
Cat ELC (extended life coolant)
6,000 hrs or 4 yrs
“Every 216 000 L (57 000 US gal) of Fuel or 6000 Service Hours or 4 Years ... Cooling System Coolant (ELC) - Change” — manufacturer, princessklubben.se
Turbocharger inspection1,000 hrs or 2 yrs
“Every 36 000 L (9000 US gal) of Fuel or 1000 Service Hours or 2 Years ... Aftercooler Core - Clean/Test” — manufacturer, princessklubben.se
Turbocharger inspect2,000 hrs
“Every 72 000 L (19 000 US gal) of Fuel or 2000 Service Hours ... Turbocharger - Inspect” — manufacturer, princessklubben.se
Heat exchanger & oil cooler cleaning2,000 hrs
“Every 72 000 L (19 000 US gal) of Fuel or 2000 Service Hours ... Heat Exchanger - Inspect” — manufacturer, princessklubben.se
Injector test / service2,000 hrs
“Every 72 000 L (19 000 US gal) of Fuel or 2000 Service Hours ... Fuel Injection Nozzles - Test/Exchange” — manufacturer, princessklubben.se
Sea water strainer clean/inspect250 hrs or 1 yr
“Every 9000 L (2400 US gal) of Fuel or 250 Service Hours or Yearly ... Sea Water Strainer - Clean/Inspect” — manufacturer, princessklubben.se
Coolant SCA test/add250 hrs or 1 yr
“Every 9000 L (2400 US gal) of Fuel or 250 Service Hours or Yearly ... Cooling System Supplemental Coolant Additive (SCA)” — manufacturer, princessklubben.se
Hoses and clamps inspect/replace250 hrs or 1 yr
“Every 9000 L (2400 US gal) of Fuel or 250 Service Hours or Yearly ... Hoses and Clamps - Inspect/Replace” — manufacturer, princessklubben.se
Crankcase breather clean250 hrs or 1 yr
“Every 9000 L (2400 US gal) of Fuel or 250 Service Hours or Yearly ... Engine Crankcase Breather - Clean” — manufacturer, princessklubben.se
Thermostat (water temperature regulator) replace1,000 hrs or 2 yrs
“Every 36 000 L (9000 US gal) of Fuel or 1000 Service Hours or 2 Years ... Cooling System Water Temperature Regulator - R” — manufacturer, princessklubben.se
Marine transmission oil cooler clean/inspect1,000 hrs or 2 yrs
“Every 36 000 L (9000 US gal) of Fuel or 1000 Service Hours or 2 Years ... Marine Transmission Oil Cooler - Clean/Inspect” — manufacturer, princessklubben.se
Crankshaft vibration damper inspect2,000 hrs
“Every 72 000 L (19 000 US gal) of Fuel or 2000 Service Hours ... Crankshaft Vibration Damper - Inspect” — manufacturer, princessklubben.se
Jacket water pump inspect3,000 hrs or 2 yrs
“Every 108 000 L (28 500 US gal) of Fuel or 3000 Service Hours or 2 Years ... Water Pump - Inspect” — manufacturer, princessklubben.se
Service part numbers (4)
Fuel filter Caterpillar 1R-0750
“| Fuel Filter | 1R0750 |” — dealer, marineenergy.com.au · “Fuel Filter for Caterpillar 3208 Natural and Turbo engines 1R0750 Advanced Efficiency” — dealer, dieselpro.com
Zinc / anode
heat-exchanger anode (10 mm); 2 on the 4W-9164 heat exchanger, 3 on the 7C-3114 heat exchanger
Caterpillar 6L-2283
“| Anodes on 7C-3114 Heat Exchanger | 6L-2283 | [CM6L2283] x 3.” — dealer, marineenergy.com.au · “Zinc Anode for Caterpillar Marine Engines 6L2283 NPT: 1/4”” — dealer, dieselpro.com
Zinc / anode
16 mm anode, starboard bottom of bonnet, 4W-9164 heat exchanger only
Caterpillar 6L-2289
“Anodes on 4W-9164 Heat Exchanger | 6L-2283 6L-2289 ... [TEC 02023] x 1. Starboard Side, bottom of the bonnet. 16mm” — dealer, marineenergy.com.au · “Zinc Anode for Caterpillar Marine Engines 6L2289 NPT: 1/2”” — dealer, dieselpro.com
Zinc / anode
transmission oil cooler anode (if the cooler has one)
Caterpillar 6L-2288
“| Anode - Transmission Oil Cooler (If present on cooler) | 6L-2288 |” — dealer, marineenergy.com.au · “Zinc Anode for Caterpillar Marine Engines 6L2288 NPT: 1/2”” — dealer, dieselpro.com

From the engine maker’s parts lists, or two independent parts dealers. Numbers change with serial number and get superseded — check yours before ordering.

Sources disagree on horsepower — left blank rather than guessed.

Detroit Diesel 6-71 (inline, N / T / TI) parts: good

Factory optional engine — you entered “Detroit Diesel 6-71”

Two-stroke 71-series engine with a huge commercial, bus and marine population; basic engine parts and complete overhaul kits (liners, pistons, injectors, blowers, bearings, gaskets) are cheap and widely available from Diesel Pro Power, Highway and Heavy Parts and others. Some marine-specific parts (coolers, manifolds) are harder to find. Designed to be rebuilt in-frame repeatedly; naturally aspirated engines with good care have been reported past 15,000 hours, turbo versions more like 3,000–5,000.

Parts sources: Diesel Pro Power (Detroit Diesel parts), Highway and Heavy Parts (Series 71)

Common problems (2)
  • Oil leaks engine
    Owners describe 71-series Detroits as habitual oil leakers; chasing leaks with the right gaskets and sealants is a routine topic even on freshly rebuilt engines.
    trawlerforum.com · cruisersforum.com
  • Noise and smoke exhaust
    Injector and exhaust noise is loud unless mufflers are well designed, and some smoke is typical of the two-stroke design.
    trawlerforum.com
Maker’s service schedule (18)
Engine oil & filter change150 hrs
“Industrial & Marine 150 Hours (max. engine oil change interval, fuel sulfur 0 to .50%)” — manufacturer, archive.org
Fuel filters & water separator300 hrs
“Install new elements every 300 hours or when plugging is indicated (Item 13 fuel strainer and filter)” — manufacturer, archive.org
Coolant replacement & freeze-point test1,000 hrs
“Clean the cooling system every 1,000 hours using a good radiator cleaning compound” — manufacturer, archive.org
Engine pencil zincs500 hrs
“Every 500 hours ... remove the zinc electrodes from the inlet side of the raw water pump and the heat exchanger” — manufacturer, archive.org
Heat exchanger & oil cooler cleaning1,000 hrs
“remove the retaining cover every 1,000 hours and inspect the heat exchanger core” — manufacturer, archive.org
Drive belts inspect / replace200 hrs
“check the tension of the drive belts every 200 hours” — manufacturer, archive.org
Air filter / intake silencer
dry-type air cleaner
1 yr
“Dry type elements should be discarded and replaced with new elements after one year of service or when the maximum allow” — manufacturer, archive.org
Transmission fluid change
Allison Torqmatic M / MH marine gear
200 hrs
“Drain the oil every 200 hours and flush the gear with light engine oil (Item 41 Torqmatic marine gear)” — manufacturer, archive.org
Clean crankcase breather1,000 hrs
“Remove the externally mounted crankcase breather assembly every 1,000 hours and wash the steel mesh pad” — manufacturer, archive.org
Inspect blower screen1,000 hrs
“Inspect the blower screen and gasket assembly every 1,000 hours” — manufacturer, archive.org
Check / clean air box drain tubes1,000 hrs
“check for flow of air from the air box drain tubes every 1,000 hours” — manufacturer, archive.org
Check thermostats and seals5,000 hrs or 1 yr
“Check the thermostats and seals at 5,000 hours or once a year” — manufacturer, archive.org
Inspect all hoses500 hrs or 1 yr
“all hoses should be thoroughly inspected at least every 500 operating hours ... and/or annually” — manufacturer, archive.org
Drain water/sediment from fuel tank500 hrs
“Open the drain at the bottom of the fuel tank every 500 hours to drain off any water and/or sediment” — manufacturer, archive.org
Coolant filter/conditioner element (if fitted)500 hrs
“the filter element should be changed every 500” — manufacturer, archive.org
Check emergency (air) shutdown700 hrs
“check the operation of the emergency shutdown every 700 hours” — manufacturer, archive.org
Check engine and transmission mounts2,000 hrs
“Check the engine and transmission mounting bolts and the condition of the mounting pads every 2,000 hours” — manufacturer, archive.org
Replace fresh-water pump seal6,000 hrs
“Replace the water pump seal after it has been in service for 6,000 hours” — manufacturer, archive.org
Service part numbers (7)
Raw-water impeller
Detroit raw-water pump with 2 1/2 in. impeller (pumps 5115396 / 23507971)
Detroit Diesel 5193602
“Impeller for Detroit Diesel and Volvo Penta Marine Water Pumps 5193602 Impeller with 10 Blades and 12 Spline Drive” — dealer, dieselpro.com · “Detroit Diesel Series 71 Raw Water Pump Impeller, New (5193602)” — dealer, highwayandheavyparts.com
Raw-water pump kit
pumps 5115396 / 23507971 (2 1/2 in. impeller)
Detroit Diesel 5197224
“Detroit Diesel Marine Water Pump repair kit 6V53, 6V71, 6-71, 6V92 5197224P For 2 1/2" impeller height” — dealer, dieselpro.com · “A-5197224 1 1 1 Reconditioning Kit ... Pumps #5115396,#23507971” — dealer, interstate-mcbee.com
Raw-water pump kit
pumps 5122599 / 23507972 (3 1/2 in. impeller)
Detroit Diesel 5197222
“Detroit Diesel Marine Water Pump repair kit for 6-71, 8V71, 8V53, 12V71, 6V92, 8V92 5197222” — dealer, dieselpro.com · “A-5197222 1 1 1 Reconditioning Kit Pumps #5122599,#23507972” — dealer, interstate-mcbee.com
Zinc / anode
electrode assembly, 2 1/8 in., at raw-water pump inlet
Detroit Diesel 8517479
“A-8517479 1 1 1 Electrode Assembly - 2 1/8" L At pump inlet” — dealer, interstate-mcbee.com · “Detroit Diesel Electrode, 2.125" Long (8517479) - In-Line 71 Series Heat Exchangers” — dealer, powerlinecomponents.com
Zinc / anode
electrode assembly, 3 3/8 in., in heat exchanger
Detroit Diesel 8515850
“A-8515850 1 1 1 Electrode Assembly - 3 3/8" L In exchanger” — dealer, interstate-mcbee.com · “Detroit Diesel Zinc Electrode, 3.375" Long (8515850) - In-Line 71 Series Heat Exchangers” — dealer, powerlinecomponents.com
Thermostat
173 F non-blocking type
Detroit Diesel 5172141
“57 5.2050 5172141 Thermostat Assy.” — manufacturer, tractorparts.com · “Detroit Diesel Thermostat for 371, 471, 671 5172141” — dealer, dieselpro.com
Thermostat
170 F full-blocking type (needs seal 5132155)
Detroit Diesel 23503826
“A-23503826 1 1 Thermostat 170° F Full blocking use seal” — dealer, interstate-mcbee.com · “Detroit Diesel Thermostat, 170 Deg. (23503826)” — dealer, powerlinecomponents.com

From the engine maker’s parts lists, or two independent parts dealers. Numbers change with serial number and get superseded — check yours before ordering.

Model sources (4)

hmy.com · soundingsonline.com · insidepassageyachtsales.com · mvjollymon.com

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Other Tollycraft models

Researched from public sources. Spotted an error? The sources are listed above — tell us what they got wrong.